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Description
AS-44
is a 100% active, powdered, heavy duty hot-soak cleaner and
stripper for ferrous metals. It is composed of highly alkaline
builders, a special "chelating" agent that removes paint and
helps prevent flash re-rusting, and biodegradable emulsifiers
for enhanced cleaning and prolonged vat life. It has a pH of
13.0 at various use concentrations.
Purpose
It
rapidly removes grease, oil, dirt, sludge, loose carbon
deposits, engine varnish, light rust, engine enamels and paints
from ferrous metals. This makes it a natural for automotive
repair shops, oil field equipment re-builders and maintenance
crews, machine shops, diesel shops, re-manufacturers, compressor
re-builders, etc. (DO NOT use on aluminum, galvanized or
Babbitt metal!)
AS-44
is highly effective and economically priced which makes it an
excellent product for hot-soak vat operations.
Directions For Use
For HOT
SOAK CLEANING, this product may be used at concentrations of 8
ounces to 3 pounds per gallon of water. For light to medium
duty cleaning, use at a rate of 8 to 12 ounces per gallon.
For heavy duty cleaning and stripping use at a rate of ¾
to 2 pounds per gallon. Normally it will be used at a rate of
one and a half pounds per gallon of water. For most operations a
vat temperature of 180°F is recommended. However, depending on
the soil, the surface, and the cleaning time, our
representatives may recommend temperatures ranging from 150°F to
200°F.
When
Charging Tanks
1. Water in tank should be warmed to 80°F - 90°F (lukewarm).
2. Pour AS-44
slowly into tank while stirring to prevent
lumping. Avoid splashing; wear rubber gloves and eye
protection when blending.
3.
Stir well before applying more heat.
4.
Never add this product to hot tank solutions. Cool tank and
add slowly using a shovel or other long handled device.
ADDITION TO A HOT SOLUTION MAY RESULT IN TANK
BOIL-OVER.
Recommendations For Improved Vat Life
1.
Skim off any grease or oil that collects at the surface of the
vat.
2. Periodically add water to
the vat to replace that which is lost
by evaporation. This
prevents over concentration of the
cleaner and will
maintain proper conditions for good
cleaning.
3. "Sweeten" the vat as
needed by the addition of make-up
AS-44
to replace that lost by drag out and reaction with soil.
How often a tank is "sweetened" and how much is added
will vary from business to business. However, the following
method works in many cases. Approximately once a week,
add make-up AS-44
at a rate of ½ ounce per gallon of water
in the vat.
Advantages
1.
Specially designed for a long solution life, despite
contamination.
2. This product is 100%
active, but still economically priced.
3. Contains alkaline
activated chelates which remove light
rust, paint, and help
prevent flash re-rusting.
4. Especially designed for
hot vat operations.
5. All emulsifiers and
wetting agents are biodegradable.
Precautions
DANGER:
POISON
CAUSES
BURNS, HARMFUL OR FATAL IF SWALLOWED
Contains sodium hydroxide (caustic soda, lye). Avoid contact
with skin, eyes, or clothing. Avoid breathing dust or mist. DO
NOT SWALLOW. When handling, wear face shield or goggles, rubber
gloves, and protective clothing. While mixing add slowly to
surface of water and avoid splattering. Always add to lukewarm
water. Generates heat on dissolving and may cause boiling of hot
water. DO NOT use to clean aluminum, galvanized, brass, bronze,
or Babbitt. They may be damaged and deactivate the chelate. Use
with good ventilation.
IF
SWALLOWED: NEVER GIVE ANYTHING BY MOUTH TO AN UNCONSCIOUS
PERSON. DO NOT INDUCE VOMITING. Give large quantities of water.
If available, give several glasses of milk. If vomiting occurs
spontaneously, keep airway clear. SEEK MEDICAL ATTENTION
IMMEDIATELY.
EYE
CONTACT: Immediately flush with plenty of cold water for at
least 15 minutes. Call a doctor immediately. Object is to flush
material out immediately, then SEEK MEDICAL ATTENTION. Washing
eyes with within 1 minute is essential to achieve maximum
effectiveness. Hold lids apart to ensure flushing of the entire
surface.
SKIN
CONTACT: Brush off excess. Immediately wash contaminated areas
with plenty of water for 15 minutes. SEEK MEDICAL ATTENTION
IMMEDIATELY for burns and any serious exposure. If irritation
persists on any type of exposure, SEE A DOCTOR. DO NOT apply
salves or ointments for 24 hours to affected areas unless
directed otherwise by medical personnel.
FOR
CONTAMINATED CLOTHING: Remove immediately and
wash before reuse. Discard footwear which
cannot be decontaminated. Keep container closed when not in use.
Store in a cool, dry area away from acids. Wash thoroughly after
handling or contact exposure can cause burns which are not
immediately painful or visible.
Consult MSDS for more detailed information on the safe
handling of this product.
FOR
COMMERCIAL OR INDUSTRIAL USE ONLY!
KEEP OUT OF THE REACH OF
CHILDREN!
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HOW TO
MEASURE A VAT
To
measure a vat you will need to multiply its:
L( length) ft.
x W (width) ft. x D*(depth) ft. x 7.48 =
(gallons of working
solution)
or
L (length) in. x W
(width) in. x D (depth) in. ÷ 1728 x 7.48 =
(gallons of working
solution)
* To arrive at the proper
depth measurement, you must measure from the top of
the working solution inside the vat to the bottom of
the vat, NOT from the top of the vat itself. Do not put
tape measure inside of vat. Measure from the OUTSIDE
ONLY.
TO DETERMINE THE AMOUNT OF VAT PRODUCT
THE
CUSTOMER WILL NEED
Gallons of Working
Solution
x Recommended Product
Concentration
= Product Quantity
For Example:
Recommended product
concentration
1 pound per
gallon solution:
Vat
measurement: 5 x 3 x 2 = 224.40 gallons x 1 = 225
pounds of
product
1½ pounds per
gallon of solution:
Vat
measurement: 5 x 3 x 2 = 224.40 gallons x 1.5 =
338 pounds of product
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Warranty and Liability Disclaimer
The above information and recommendations concerning
this product are based upon laboratory tests and field
use experience; however, since conditions of actual use
are beyond our control, any recommendations are made
without warranty, expressed or implied. Manufacturer's
and seller's sole obligation shall be to replace the
portion of the product shown to be defective. Neither
shall be liable for any loss, damage or injury, direct
or consequential, arising out of the use of this
product. |
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